SERVICES WE OFFER

A wire harness is a bundled set of wires/cables with connectors, designed to transmit power/data reliably inside vehicles and machines. EDS Master designs harnesses from concept to production-ready documentation.

A harness typically bundles multiple discrete wires; a cable assembly is built around one or more pre-insulated cables. We design both, choosing the approach that best fits your environment and packaging.

Wiring harnesses should meet industry standards (e.g., IPC/WHMA-A-620; ISO 6722 for wire types; USCAR-2 or LV 214 for connectors; ISO 3795 for flammability; RoHS/REACH for substances), plus any UL/CSA requirements for North America. We also build to OEM/customer specifications and apply our own best practices and DFM rules to ensure smooth manufacturing and fully compliant installation.

Typical lead times range from a few days for simple harnesses to 3-4 weeks for high-complexity builds. We design with manufacturability in mind and can coordinate prototype and serial builds through our harness manufacturing partners in Romania.

Specs like wire/cable types and lengths, connector part numbers, pinouts, drawings, quantities, test requirements, and environment (temperature, fluids, vibration). Share these with us and we’ll produce production-ready outputs and a clear build plan.

Yes. We scale from single harness to full-vehicle electrical systems, keeping outputs manufacturable and standards-compliant.

We do both. Design is in-house, as our main activity; prototype and serial harness manufacturing are delivered through our trusted local partners for a seamless turn-key solution.

Wire cutting/stripping, crimping, marking, and electrical testing can be automated, but most assembly (sleeving, taping/wrapping, loom routing, connector loading, heat-shrink, clips/ties, and final terminations) remains manual due to product variation. We design for DFM to reduce manual time and enable error-proof (poka-yoke) assembly.